System Integration with Multi-Joint Robot
Since our establishment, we have been working on the introduction of robot systems that respond to various manufacturing site issues and think together with our customers from optimal software development to material-handling development.
Furthermore, in recent years, IoT and AI technologies have been incorporated, optimization of production processes across multiple factories (including other companies) and automation of visual inspections that would have been difficult without human intervention, we are also working on the development of robot system adapted with advanced technologies and needs.
We provide integration services from consulting before implementation, which is our strength, to maintenance and troubleshooting after installation.
Numerically Controlled Upsetter for Engine Valve
In the process of manufacturing engine valves, a large current is passed through the thin round bar material before making the umbrella shape from the press, and it is a device for performing primary molding of balls shapes.
All the necessary condition settings for upsetter molding have been quantified, making molding adjustment work that previously relied on skilled workers easier.
Due to the feedback control developed by ourselves, the molding shape does not change during continuous molding unlike the conventional electric upsetter.
By adopting a special hydraulic servo for the hydraulic system, the amount of hydraulic oil used is as small as about 8 liters, the change in oil temperature is small, and the effect on the molding shape is minor.
AC servo drive is also used for the movement of the anvil (forging table), and the degree of freedom in controlling the molding shape is high, making it possible to handle special materials such as NCF materials.
Automatic Transfer System for Extrusion Forging Line
This is an automation device that quickly carries the workpiece formed by the numerically controlled upsetter to the forging press and performs a series of operations from forging to taking out consistently.
It is a system that consists of an upsetter, a high-speed conveyor, a press loader/unloader, and a mold release agent ejection device, and controls the forging press in total to produce forged products of stable quality without waste.
Plate Making Automation System for Commercial Printing
Automates the process after printing plate is output. Achieves labor saving and improvement of production efficiency.
Thorough automation of human intervention in the CTP process
- Job information printing device (inkjet)
- Automatic plate bending device (bender)
- Printing plate sorting device (stocker)
- R type that stores no-bent plates
- S type that stores bent plates